Step 4- Installing Intercooler Mounting Support Panels
 

The stainless steel support panels mount to the subframe for added strength. The rivets supplied are stainless steel for strength. Do not replace them with aluminum rivets. Clearance between the A/C evaporator coil and the subframe is minimal and may not allow a standard electric drill.  Air drills are normally shorter and will aid your drilling.  Be careful to not overstress the A/C evaporator coil when bending it back.

Hardware Package C

  • The larger bolt hole is offset a little and mounts toward the top. The longer side of the panel from the bolt hole goes toward the middle of the frame as shown in Photo 4-C. The top and bottom surfaces should be flush with the subframe.
     
  • Attach both mounting plates using the supplied 10 x 25 mm long bolt and washer as shown in Photo 4-A.
     
  • Using a 1/8" drill bit, drill one pilot hole and then rivet that hole to help keep the plate in place. Use the stainless steel rivets supplied. The stainless steel rivets are considerably harder to press, but add additional strength over aluminum rivets.
  • Drill remaining holes and attach rivets to the holes on both plates.  Remove the 10mm bolt until reattachment of the Intercooler brackets.
Click on thumbnail image to see larger image in a new window
Photo 4-A: Drill 1/8" holes using the plate as a guide Photo 4-B: Rivet mounting panel Photo 4-C: Mounting panel with rivets attached

 

Next - Step 5: Modifying The Evaporator Canister
Step 1: Removal Of Factory Parts Step 8: Installing The Power Steering Cooler
Step 2: Modifying The Radiator Brackets Step 9: Installing The Radiator
Step 3: Modifying The Radiator Cross Member Step 10: Installing The A/C Evaporator Coil To The Radiator
Step 4: Installing The I/C Mounting Support Panels Step 11: Installing The Intercooler Pipes
Step 5: Modifying The Evaporator Canister Step 12: Installing The Lower Radiator Panels
Step 6: Installing The Upper Radiator Shroud Panels Step 13: The Final Adjustments
Step 7: Installing The Intercooler Index: Introduction
   

©2004 Track Dog Racing™ All Rights Reserved