Step 8 - Installing Power Steering Cooler

If your car does not have power steering or if your model has the reservoir only you can proceed to STEP 9. From STEP 7 you installed the intercooler, check for clearances of the power steering tube as shown in Photo 8-C. The modification requires bending the tubes for clearances around the intercooler. Using a rubber mallet or pipe bender will help bend the tuff to bend power steering tubes.

Hardware Package D-1

  • Test fit the power steering tube as shown in Photo 8-E.
  • Remove the intercooler and bend the P/S tubes as required.
  • Using a rubber mallet or pipe bender bend the two tubes as shown in Photo 8-B. The tubes are hard to bend and will require a good hard hit if using a mallet. You are looking for about a 1/4" of clearance where the tubes wrap around the intercoolers end tank as shown in Photo 8-C.
  • Install the intercooler temporarily and tighten down enough to not move.
  • Attach the P/S tube mounting bracket as shown in Photo 8-D and then test fit for clearances on the intercooler end tank. Adjust as necessary,
  • When satisfied with the fit securely tighten the intercooler hardware including the P/S mounting bracket as shown in Photo 8-E.
     
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Photo 8-A: P/S tube to be bent Photo 8-B: Using a rubber hammer and bend the P/S tubes Photo 8-C: P/S tubes need about a 1/4" plus of clearance from the intercooler
Photo 8-D: P/S tube installed on intercooler brace Photo 8-E: P/S tube installed

Next - Step 9: Installing The Radiator

Step 1: Removal Of Factory Parts Step 8: Installing The Power Steering Cooler
Step 2: Modifying The Radiator Brackets Step 9: Installing The Radiator
Step 3: Modifying The Radiator Cross Member Step 10: Installing The A/C Evaporator Coil To The Radiator
Step 4: Installing The I/C Mounting Support Panels Step 11: Installing The Intercooler Pipes
Step 5: Modifying The Evaporator Canister Step 12: Installing The Lower Radiator Panels
Step 6: Installing The Upper Radiator Shroud Panels Step 13: The Final Adjustments
Step 7: Installing The Intercooler Index: Introduction

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